![]() West System also tried a flame treating process to oxidize the surface, which evidently improves adhesion. Looks like one approach is to sand the surface to give it more “tooth,” then use a marine-grade epoxy to glue it together. Speaking of Trex, here’s a link I found on West System’s® site for bonding composite lumber together, face to face, if you want to experiment with making thicker material from thinner decking (click here). Those who are dealers of Trex or other brands of composite building material will know what the thickness options are. As Tim suggests, check with the contractor lumber yards in your area. I didn’t build it, but the durability of this furniture has got me curious about using composite lumber for future outdoor projects! Louie, now to your question: I don’t know if composite decking is available in thicker options than 5/4 decking. Ordinary wood glues just don’t bond well to plastic - which is the stuff the word “composite” is attempting to hide.Ĭhris Marshall: We also have some composite wood outdoor furniture that is holding up beautifully out on our deck. If lamination were a must, then I would probably use polyurethane construction adhesive or epoxy. Surely your local building supply store would be your best answer source for your question. That said, it would be my preference to contact the source and inquire. So, while I don’t know much about the machining characteristics, I am confident in it as a substrate. We just purchased some Amish-made porch furniture constructed with it, too. We did rebuild a vestibule on our house a couple of years ago, and used this composite. ![]() Tim Inman: I have no experience using this material. My question then is, where do you find 1-1/2-in.-thick composite material, or do you laminate if from like you would real wood? Can you machine composite material like you would real wood with the same tools? – Louie Mattia The furniture seemed pretty functional and when I thought about it, it would be very easy to clean and care for and impervious to the elements. It appeared to me that the material was cut to length, ripped to width, drilled and routed much like you would real wood. The furniture was pretty basic built, but I have never worked with composite material before. You can see how even a small increase in your deck size can have significant cost implications.Ī 20x20 deck is a total of 400ft 2 of materials and will likely run you upwards of $6,000-$12,000* for professional installation.Recently, I was at a flea market type place and noticed some folks that were selling outdoor furniture from composite decking material. You might expect professional labor costs to be around $4,800-$9,600*. Cleans easily with soap, water, and a soft-bristle brush the fade-resistant HDPE lumber does not chip or peel, and it never needs. Set includes six TXD38 Yacht Club Highback Chair and a TXNCT3772 Yacht Club 37 x 72 dining Table. Here, we'll be working with 320ft 2 of deck area. Yacht Club 7-Piece Brown Patio Dining Set. This doesn't account for additional fees and services like a consultation.įollow the same method for a slightly longer deck. Labor costs depend on a contractor's specific rates and fees, but a good estimate is $4,200 to $8,400* total on a 14x20 deck. This average is based on the labor cost to build a ground-level deck (not including costs associated with installing railing or a substructure). The labor cost for a professional to install a composite deck runs from $25-30 on average* per square foot. ![]() Then, use the Cost Calculator to determine how much this will cost depending on your selected decking line. Factor in the price of the Trex materials needed for 280ft 2 of decking area.
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